Tapering the Shaft
Once you have your shafts cut to length, it's time to taper the ends for the nock and broadhead or field point. There are several tools on the market for doing this job. They work similar to a pencil sharpener. WARNING: When using these tools ensure that the shaft is a firm fit in the guides. If the guide is too big it will allow the shaft to move from side to side and cause the taper to be out of alignment with the axis of the shaft. This in turn will cause the nock and broadhead to be out of alignment and the finished arrow will not fly correctly. I prefer to taper my shafts by using the sanding belt of a linisher. I use an adjustable wooden jig which can be set at the correct angles to guide the shafts whilst the tapers are being sanded. I find that I get near perfect tapers when using this method.



Sealing the Shafts


Firstly I sand the shafts with 320 grit sandpaper. This gives them a nice smooth surface ready for sealing with the finish of your choice. The finish you choose will depend on the type of look you want; natural wood or stained, crown or cap colour with a crest etc.

In America there is an archery company by the name of Bohning, which supplies a full range of compatible lacquers and glues solely for use on arrows. To my knowledge their products are unavailable here in Australia. We must therefore improvise. There are a number of products available but I will tell you what I have found to work well for me and how I go about using them.

After sanding the shafts I seal them by applying a coat of clear varnish (Estapol or similar). I take a piece of clean cotton cloth, soak it with varnish and then rub it up and down the shaft until it has a nice even coat and then let it dry. Some varnishes may need to be thinned which is something you will have to decide for yourself. If I wanted to stain my shafts I would do that prior to applying the varnish.

I nearly always have a coloured cap or crown (painted area at the nock end of the arrow) and crest on my arrows, so after sealing them I am ready for this step. If you don't wish to do this you would simply apply the finishing coats of varnish.
Left, tapering, and Right, spraying the cap.
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